Jun 08,2020

Requirements for materials in processing mechanical parts

Not all materials can stop the processing of precision mechanical components. Some materials have too high hardness, exceeding the hardness of the processed parts, which may cause the parts to break. Therefore, these materials are not suitable for precision mechanical component processing, unless they are parts made of special materials or cut by laser. The materials for precision mechanical component processing are divided into two main categories: metal materials and non-metal materials. For metal materials, the hardness is greater than that of stainless steel, followed by cast iron, then copper, and finally aluminum. The processing of ceramics, plastics, and other materials falls under non-metal material processing.


Jun 09,2020

The role of sensors in the processing of precision mechanical components

As time progresses and becomes more intelligent, there are also many modern high-tech applications in traditional processing industries such as precision mechanical component processing. The purpose of sensor detection in the mechanical processing cutting process is to optimize the consumption rate of the cutting process, shaping costs, or the removal rate of (metal) materials.


Jun 09,2020

Factors to consider when choosing a CNC system for a machining factory

The applicability of the CNC system in the selection of a machining factory is undoubtedly an important limiting factor in the design and selection of CNC machine tools. The first consideration is its driving capacity; the power range of the servos and the range of matching motors in the solutions provided by different CNC suppliers are also different.


Jun 09,2020

Requirements for precision during machining

The machining factory emphasizes that machining must meet a certain level of precision, which refers to the degree of discrepancy between the main geometric parameters of the steel parts after machining and the ideal values requested in the part drawings. The degree to which they do not differ is referred to as the processing deviation.


Jun 11,2020

How to choose the right CNC tools and clamping methods

When a machining factory processes workpieces, to achieve a relatively high precision of the processed workpieces, it is necessary to select the correct tools for cutting the workpieces. There are many key factors to consider when selecting tools, first of all, the material and properties of the workpiece being processed, such as whether the material is metal or non-metal, and the hardness, rigidity, plasticity, toughness, and wear resistance of the machining material.


Jun 11,2020

Process requirements and standards for precision machining of mechanical components

The process of machining parts is a process that directly alters the appearance of raw materials, turning them into semi-finished or finished products. This process is referred to as the process flow, which is also the machining process standard for parts. The process flow for precision mechanical component machining is increasingly complex.


Jun 11,2020

The details of producing precision mechanical components cannot be ignored.

When the machining factory stops the processing of precision parts, as staff, one must be very careful and prudent, using a micrometer to check the tools on the spindle, ensuring that the static runout is controlled within 3μm. If necessary, re-clamping or changing the tool holder system is required; whether it is a part being processed for the first time or a part being processed repeatedly, before processing, it is essential to check each tool and each segment of the program according to the drawing process, procedures, and tool adjustment cards, especially regarding tool length compensation and radius compensation in the program. If necessary, a trial cut should be performed.


Jun 12,2020

Sharing the classification of machining with everyone

Let's talk about the classification of machining. Our factory is a mechanical manufacturing enterprise that integrates design, development, manufacturing, domestic sales, and foreign trade services. The benchmarks for machining can be divided into two categories: design benchmarks and process benchmarks. Design benchmarks are the references used on part drawings to determine the positions of other points, lines, and surfaces, and are referred to as design benchmarks.


Jun 13,2020

Process flow and characteristics of precision mechanical component processing

The process of machining parts is a process that directly alters the appearance of raw materials, turning them into semi-finished or finished products. This process is referred to as the process flow, which is also the machining process standard for parts. The process flow for precision mechanical component machining is increasingly complex.


Jun 13,2020

How to improve the motion performance of guide rails in the processing of precision mechanical components

In the process of machining precision mechanical components, in order to improve the motion performance of the air-floating guide rail, the following three methods can be adopted. First, improve the stiffness of the guide rail in the load direction. The guide rail structure design uses a closed guide rail, which can improve stiffness by 2 times compared to a single-sided one; reduce the air-floating gap; and enhance sealing. The air source needs to be supplied with stable pressure and clean air, and reduce possible factors that may cause vibration.


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