Analyze the quality requirements and cost-effectiveness of machining.
Jun 16,2020
In the process of stopping machining, it is necessary to control the quality of raw materials. High-quality raw materials are a prerequisite for producing high-quality products. Our company uses 40Cr and 45 steel to manufacture gears. Regardless of the method, raw materials must undergo strict chemical composition inspection, grain size measurement, and purity assessment upon arrival at the factory. The purpose is to timely adjust heat treatment deformation and improve quality during gear processing.
In order to prepare for machining, attention must be paid to maintaining an even furnace temperature during normalizing or quenching processes, and using tools at certain positions to ensure that workpieces are heated and cooled evenly. Stacking is strictly prohibited.
Controlling gear precision: The basic requirement for gear precision is that, according to theoretical verification, gear precision must be controlled within GB10995-887~8 levels. For gears with a linear speed greater than 20m/s, the pitch limit deviation, radial runout tolerance, and tooth direction tolerance must consistently reach level 7 precision.
Machining is very important for the establishment of this city, so the workload is significant. The quantity that needs to be processed every day is large. When machining, it is advisable to choose recyclable raw materials, which allows the use of energy-saving, environmentally friendly, and low-cost processing machines, resulting in less pollution. Over time, when machinery needs to be updated.
It is also possible to recycle and process heavy production in related departments. This consumption concept is essential for machining. Nowadays, many companies purchase a lot of machinery for their business needs, and they also consider energy-saving and environmentally friendly machines. Of course, they also focus on the cost-performance ratio, ensuring quality, and offering competitive prices compared to others. Such products are hard to resist.
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